Advanced Distillation Equipment Manufacturing - Ruike Petrochemical Equipment

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Advanced Distillation Equipment Manufacturing

Industry Standards for Ruike Distillation Equipment
Ruike distillation equipment meets the highest industry standards, ensuring exceptional performance, reliability, and efficiency. The standards we adhere to include:

HG20652-98
HGJ211-85
HG/T20592-2009
HG/T20615-2009
HG/T21559.2-2005
HG/T21559.3-2005
SH3514—2001
SH3098—2000
SH3088—1998
GB/T985.1-2008
These standards cover various aspects of manufacturing, including materials, design, and performance, ensuring that our equipment operates at peak efficiency and reliability.

Accurate Process Simulation for Optimal Design
Accurate process simulation calculations are integral to our design process. They provide a robust foundation for ensuring separation efficiency and optimizing the overall design. The key benefits of this approach include:

Enhanced separation efficiency
Optimized design for better performance
Accurate thermodynamic data and extensive laboratory experimental data
These simulations help in the precise calculation of vapor-liquid equilibrium data and understanding the corrosion mechanisms of materials, which are crucial for maintaining the longevity and efficiency of our equipment.

Heat Exchange Network Optimization
The optimization of the heat exchange network is crucial for reducing system energy consumption. By maximizing the recovery and utilization of product heat, we ensure that:

The heat required for heating raw materials is efficiently provided by the product heat exchange.
System energy consumption is significantly reduced.
Overall process efficiency is enhanced.
High-Efficiency Tower Internals
We use high-efficiency tower internals to ensure optimal separation performance. Our towers are equipped with:

Fillers with large flux and strong anti-blocking ability at the feed inlet
High separation efficiency fillers at the top to ensure product quality in terms of smell, color, and other critical indices
The careful selection of packing materials and structures, all made from 304 material, guarantees efficient material circulation and high separation purity.

Precise Pressure and Temperature Control
Maintaining precise pressure and temperature control in each tower is essential for ensuring product quality and recovery rates. Our control systems are designed to:

Ensure consistent product quality
Maximize recovery rates
Optimize overall process performance
Extensive Design and Start-Up Experience
Our extensive experience in design and start-up across multiple separation engineering projects allows us to provide:

Expert start-up guidance
Comprehensive training and other support services
This experience ensures that our clients receive the best possible performance from their distillation equipment.

Ruike Distillation Equipment.

Equipment Advantages


Efficient Feed Control
For feeds above the discharge port, it is easier to control:

Top material temperature
Reflux size
Reflux temperature
This control ensures that the reflux is not overcooled, enhancing overall process efficiency.

For feeds below the discharge port, the heat is used more effectively, transferring it to other equipment that requires heat, further optimizing energy use.

Packing and Structural Integrity
The packing material and other structures within the tower are segmented according to the specifications required for material separation. This segmentation ensures:

Efficient material circulation
High separation efficiency
Purity of separation
Trim Accuracy
Accurate calculation and simulation of each distributor, collector, and collection redistribution ensure:

A reasonable gas-liquid volume
Achievement of separation rectification and cracking indicators
Energy-Efficient Heating
Except for the start-up heater, all material heaters are heated by heat transfer oil. The remaining heating requirements are met by-product heat, effectively recycling energy and saving on overall consumption.

Manufacturing Excellence

Comprehensive Pre-Production Planning
Before manufacturing, we conduct thorough planning based on process design and equipment specifications, including:                          Operating pressure and maximum rated pressure
Operating temperature and maximum rated temperature
Equipment materials and their origins
Automated Production Processes
Our manufacturing process employs automated machines for welding, spheronization, and other procedures, ensuring:                       High-quality welding
Compliance with national first-level requirements
Thorough pressure testing, including 24-hour pressure holding and flaw detection
Surface Treatment and Testing
After manufacturing, we perform surface treatments to ensure anti-corrosion properties. We conduct 100% pressure testing on all equipment components, providing certified test reports to buyers.

Comprehensive Documentation
Our distillation equipment is shipped with complete documentation, including:                                                                                                              Certificates of compliance (operation, maintenance, and usage)
Relevant technical data

General Manager Nancy

Customized Project

Explore your project plan

We offer you the equipment lists, cost analysis statements, and layout according to your site of regular models.

If you have any special requirements about your project, please contact Nancy, and we will offer you a customized project plan for you. 

Ask for tailored Solution

we take a personalized approach to provide tailored solutions that align perfectly with your specific requirements.

Contact Information