Home / Ruike Kettle type distillation plant
Kettle distillation—also known as batch distillation—is a non‑continuous process commonly employed in petrochemical operations for small‑scale or intermittent feedstock treatment.
Kettle distillation operates on a simple principle: raw oil is loaded into a distillation vessel at once, heated to vaporize, and then different fractions are collected in stages.
This process differs significantly from large-scale petrochemical operations’ atmospheric and vacuum continuous distillation methods.
For Waste Motor Oil: Processing typically begins with settling and filtration to remove mechanical impurities. The batch distillation then separates the waste oil into base oil (heavy fraction) and fuel oil (light fraction). However, this method struggles to thoroughly remove sulfur, nitrogen, and heavy metals.
For Crude Oil: The process is suitable only for small-scale experiments or rudimentary oil refining in remote areas. It cannot achieve the efficient separation of multiple components that atmospheric-vacuum distillation provides.
Rough Product Fractions
Environmental and Safety Concerns
Products from Crude Oil
Light Fraction (Initial boiling point to 200°C):
Heavy Fraction (Above 200°C):
Residue:
Products from Waste Motor Oil
Light Fraction:
Heavy Fraction:
Residue:
Comparison Aspect | Batch Distillation | Atmospheric-Vacuum Distillation |
---|---|---|
Raw Material Adaptability | Waste motor oil, small batches of crude oil | Large-scale crude oil (controlled sulfur content and acidity) |
Processing Capacity | Small (tens to hundreds of tons daily) | Large (thousands to tens of thousands of tons daily) |
Core Equipment Differences | Simple distillation vessel + fractionating column | Atmospheric tower (30-60 theoretical plates) + vacuum tower + heating furnace |
Separation Depth | Rough cutting only (wide boiling range) | Precise separation into narrow fractions |
Product Quality | Does not meet vehicle fuel standards | Can directly produce gasoline and diesel meeting national standards |
Environmental Compliance | Prone to waste gas and residue pollution | Equipped with desulfurization, denitrification, and wastewater treatment systems |
Comparison Aspect | Batch Distillation (Intermittent) | Atmospheric-Vacuum Distillation (Continuous) |
---|---|---|
Process Continuity | Batch operation requiring refeeding and reheating | Continuous feed into the heating furnace and towers, 24-hour operation |
Separation Principle | Simple vaporization-condensation | Multiple mass transfers between gas and liquid phases in towers |
Automation Level | Manual temperature control and fraction switching | Automated DCS system for temperature, pressure, and flow regulation |
Typical Cycle | 12-48 hours per batch | Continuous operation, stopping only for maintenance |
While batch distillation can achieve preliminary separation of materials, its low efficiency, pollution issues, and inferior product quality have led the modern petrochemical industry to adopt continuous, intelligent processes like atmospheric-vacuum distillation. These advanced methods ensure more efficient resource utilization and environmentally friendly production.
Understanding these differences is crucial for selecting the appropriate distillation technology for your specific processing needs, whether you’re handling waste oils or processing crude oil in limited quantities.
we take a personalized approach to provide tailored solutions that align perfectly with your specific requirements.